Omeecron EMS Manufacturing ERP

Every BOM line carries an AML — usually 2-4 approved manufacturer part numbers per generic component. Procurement physically cannot raise a PO for that component from a supplier outside the whitelist without dual-approval override.

• BOM line: 0.1uF 0805 X7R cap, 50V, ±10%
• AML: Murata GRM21BR71H104KA01L (preferred), Kemet C0805C104K5RACTU (alternate), TDK C2012X7R1H104K125AA (alternate)
• Supplier whitelist: Arrow, Avnet, Future, your authorised franchise distributor
• Procurement UI: typing a non-AML part number throws a hard block; typing an AML part from non-whitelisted supplier triggers QA-head + management dual-approval workflow with reason
• GRN gate: re-validates received lot against whitelist; mismatch quarantined

Yes — both flows are first-class. Customer ECN goes through a customer-approval gate; internal ECN goes through internal QA + production gates.

• ECN raised: by anyone (customer email upload, internal engineer, supplier-driven obsolescence)
• Impact analysis: where-used report shows affected BOMs, in-flight production, and stock-at-hand
• Approval gate: customer ECN routes to customer signature (email or portal); internal ECN routes to QA + production heads
• Rev increment: approved ECN auto-creates BOM rev N+1 with effective-date
• Production gating: on effective-date, new POs and new production runs use rev N+1; old rev sunset for new work but stays referenceable for warranty
• Audit trail: every rev change shows who approved, when, why, and the diff vs previous rev

On Starter / Growth: reel IDs entered manually at GRN and at kitting. On Enterprise: a small Windows agent reads barcode-scanner USB output and pushes reel IDs automatically.

• GRN: each incoming reel gets a system-generated reel ID printed on a label (Avery sticker on the reel)
• Kitting: kitter scans (or types) reel ID at issue — system records which job card consumed which reel
• Production board record: the assembled-board record knows BOM rev + every reel consumed
• RMA lookup: serial → BOM rev → reel IDs → component lots → suppliers, all in seconds
• Reel balance: running per-reel balance shows how many components remain on each reel; partial-reel rollover handled automatically

Yes — both pricing models + workflows are first-class.

• PCBA jobwork: customer ships components against a kit-list; you assemble and ship back boards. SAC 9988 (job-work on customer's goods) applied; auto-RCM + ITC reversal handled. Component register stays separate from your own stock.
• Turnkey: you procure components + assemble + ship complete boards. Box-build adds enclosure + cabling + final test + product packaging. GST applied to the finished-product HSN, not jobwork SAC.
• Mixed customers (some PCBA jobwork + some turnkey) handled per-customer per-PO
• Pricing engine: jobwork = labour + overhead + margin; turnkey = component cost + labour + overhead + margin + financing-cost (your money tied in components for the lead-time)

Production data feeds the PLI claim continuously, not as a last-minute compile. Incremental production over base year + DVA (Domestic Value Addition) percentage + MeitY / DPIIT-format export ready for quarterly filing.

• Base-year production set at scheme enrolment; system tracks incremental delta per quarter
• DVA calc: domestic component cost / total component cost — auto-rolled from BOM costing, supplier country-of-origin per component
• MeitY / DPIIT report format: claim data exported in the format the scheme requires
• Independent verification: the auditor your scheme requires sees clean data, not Excel guesses
• Disbursement tracking: claim filed → acknowledgement → in-principle approval → final disbursement, status tracked end-to-end

Yes — compliance documents are stored per BOM line and rolled up per product. Customer audit asks "show me the RoHS declaration for board X" → instant retrieval.

• Per-component: RoHS 6+4 declaration, REACH SVHC declaration, conflict-minerals (CMRT) report uploaded from supplier
• BOM roll-up: if any component is non-compliant, the BOM is non-compliant — flagged before production
• Customer-facing declaration: auto-generated per BOM rev as a PDF
• WEEE compliance: producer registrations tracked; PRO (Producer Responsibility Organisation) certificates stored
• Re-certification calendar: declarations expire — reminders 90 days before expiry per component

Customer ships back a failed board with its serial number. One click → full trail. BOM rev, every reel consumed at assembly, every test result captured, customer ship date, IPC class.

• Serial entry: RMA register captures customer + serial + failure description
• Auto-lookup: serial → board record → BOM rev → reel IDs → component lots → suppliers
• Root-cause flagging: if multiple RMAs trace to the same reel, the system flags it; reel recalled, supplier notified, customer alerted
• RMA disposition: repair (with same reel sub-recalled) / replace / credit-note
• Field-failure analytics: failure rate per supplier per component per month — informs AML pruning

Yes — multi-GSTIN is on Growth and Enterprise. SEZ unit + DTA clearance + customs-bond inventory is supported.

• Each GSTIN keeps its own ledgers, banks, invoice series
• SEZ inventory tracked separately from DTA inventory
• DTA clearance workflow with NCV (Notional Customs Value) calc
• Customs bond — duty-free imported components tracked with bond closure (export-against-bond or duty-payment-and-DTA-clear)
• SEZ → DTA transfer with E-Way Bill
• RoDTEP + duty drawback claim prep for export shipments

14–21 working days for a 40-person, 3-SMT-line EMS unit. The variable is the BOM-master migration — depends on how clean your existing BOM library is.

• Day 1–5: BOM library migration + AML setup per customer (the heaviest piece — typically 50-200 BOMs)
• Day 6–7: Customer + supplier + component master cleanup
• Day 8–9: ECN workflow + customer-approval-gate configuration per customer
• Day 10–11: Production team training on kitting workflow + reel-ID entry
• Day 12–13: QA team training on IPC-A-610 digital inspection forms
• Day 14–18: First parallel production run validated
• Day 19–21: Cutover with reconciled ledgers

Pricing starts at ₹1,700/month for the Starter plan, with a flat 20% discount when you pay annually.

• Starter — ₹1,700/month or ₹16,320/year: BOM + AML, ECN workflow, reel + MOQ tracking, kitting, IPC-A-610 manual forms, manual AOI / ICT result entry, serial-number management, GST + EWB
• Growth — ₹3,500/month or ₹33,600/year: + multi-GSTIN, PLI claim prep, DVA calc, RoHS / REACH / WEEE document management, SEZ + customs-bond workflow, priority support
• Enterprise — Custom quote: + multi-unit, dedicated manager, on-site SMT-line connector, direct AOI / ICT / FCT log import, reel-scanner integration, SLA-backed uptime

Starter and Growth are 100% cloud — no agents required. SMT-line / tester-PC connectors are Enterprise-tier add-ons, quoted per line.

Yes — every plan includes ongoing support, free upgrades, and statutory advisory updates (PLI scheme amendments, MeitY / DPIIT notifications, IPC-A-610 revision updates, RoHS / REACH / WEEE rule changes).

• All plans: Email + WhatsApp support, Mon–Sat 9 AM – 7 PM IST
• Growth: + Priority phone support, free quarterly upgrades, free Gujarat on-site, PLI / IPC / compliance advisory updates
• Enterprise: + Dedicated implementation manager, SLA-backed uptime, on-site across India (Noida / Bengaluru / Pune / Hyderabad / Chennai), on-site connector maintenance included