Omeecron Solar Panel Manufacturing ERP

Every module model is registered against the MNRE Approved List of Models & Manufacturers with cert validity dates. Renewal calendar tracks expiry; sales gate refuses to commit ALMM-required orders against an expired-cert model.

• Model master: each model holds its ALMM-assigned model number + lab + validity date
• Customer / channel master: tag which customers require ALMM (typically government / SECI / NTPC / state utilities; some commercial)
• Sales gate: for ALMM-required customers, the order entry won't commit a model whose cert is expired or expiring within delivery window
• Renewal calendar: reminders 90 days, 60 days, 30 days before expiry — gives your QA team time to file renewal with the certifying lab
• Customer audit pack: ALMM cert PDF + validity confirmation auto-attached to dispatch documents

Cells of different Wp bins combine differently into module output. Smart bin-mix planning gets you +2% top-bin recovery — which on a 100MW factory is ₹50-100 lakh of additional annual gross margin.

• Cell GRN captures Wp bin per lot (typical mono-PERC bins: 6.20W / 6.25W / 6.30W / 6.35W for 540W modules with 108 half-cells)
• Order planning: "5MW of 540W order due in 2 weeks" → system shows current bin inventory + bin-mix required for the wattage target
• Cell allocation at lay-up: highest-Wp bins prioritised for top-bin module output (545W); lower bins routed to 540W / 535W
• Flash test sort: assembled modules sorted into actual output Wp bin based on flash-test result
• Bin recovery dashboard: % of output landing in top bin vs second bin vs power-class-down — the single biggest gross-margin lever in module manufacturing

Country-of-origin captured at GRN per component lot. BOM roll-up calculates DCR % per module; tender-ready DCR certificates generated per dispatch.

• Component country-of-origin captured per GRN lot — cell from China vs India, EVA from Korea vs India, glass from India, frame from India, etc.
• BOM cost roll-up includes ₹-value-by-country split
• DCR calc: domestic component ₹-value / total component ₹-value = DCR %
• Tender gate: if customer DCR requirement is 50% and current BOM produces only 47% DCR, order entry warns. Procurement re-routes to higher-DCR suppliers OR Engineering proposes alternative BOM.
• DCR certificate: auto-generated per dispatch, signed by your authorised person, attached to shipping docs for government tenders

Yes — for Enterprise-tier customers, a small Windows agent at the line PC reads the machine controller and pushes data to the cloud. On Starter / Growth, manual cycle-data entry works fine and is how most Indian PV factories operate today.

• Tabber + stringer: typically Schmid / Komax / 3S; data read via Ethernet or OPC UA gives per-string output, cycle time, reject rate
• Lamination: typically NPC / Burkle / Komax; cycle data (temp / time / pressure / pressure-hold) imported per laminator run
• EL tester / flash tester: CSV or XML export read by the agent; per-module result mapped to the assembled-module serial
• Cell-tray barcode auto-scan at GRN — eliminates manual Wp-bin / lot-number entry
• All these are quoted per machine on Enterprise; Starter / Growth use manual entry against the same data structures

The MNRE PLI scheme for high-efficiency PV modules pays incentive on incremental sales over a base year, tied to DVA (Domestic Value Addition) thresholds. Production data feeds the claim continuously, not last-minute Excel scrambles.

• Base-year production set at scheme enrolment; incremental delta tracked per quarter
• DVA calc: domestic component cost / total component cost — auto-rolled from BOM, country-of-origin per component
• Efficiency threshold: PLI tranches require minimum module efficiency (e.g. 19.5% or higher for some tranches); modules below threshold excluded from claim
• MNRE-format claim export in the format the scheme requires; auditor sees clean data
• Disbursement tracking: claim filed → acknowledgement → in-principle approval → final disbursement, end-to-end status

Every module has a unique serial linked to its BOM rev, cell lot, EL test result, lamination cycle, and flash-test Wp. Customer warranty claim 15 years later → 5-second lookup.

• Module serial assigned at framing; printed on the nameplate label per IEC requirements
• BOM rev: which version of the BOM this module was built from
• Cell lot: exact cells consumed for this module (mono-PERC manufacturer + lot + EL grade)
• EVA / backsheet / glass / frame lot: lot numbers from GRN
• Lamination cycle record: exact temp / time / pressure for the laminator run that processed this module
• EL + flash test results: captured per module at production
• Warranty defensible: "module SN12345 was produced from cell lot ABC, EL-tested grade A, flash-tested at 541.2W; the 510W output you're measuring at year-8 is within the linear warranty curve" — paper trail in one click

Yes — custom-Wp project orders are first-class. EPC orders typically specify a Wp class (e.g. 540W ± 5W) + quantity + delivery schedule.

• Order entry: EPC specifies Wp target + tolerance + quantity (e.g. 5MW × 540W ± 5W)
• Cell-bin plan: system suggests cell-bin mix needed to achieve target Wp output
• Procurement trigger: if current cell inventory insufficient, system raises PO requirements 12-16 weeks ahead (cell lead-time)
• Production allocation: daily Wp-bin production plan; flash-tested modules sorted into the EPC's wattage class
• Dispatch milestone billing: 30% on PO + 60% on factory dispatch + 10% on site commissioning (configurable per EPC contract)
• EPC portal: customer sees serial-level shipment list with actual Wp per module

21–28 working days for a 200 MW factory. The variable is the BOM + ALMM model master migration — depends on how many module SKUs you produce and how clean your ALMM filings are.

• Day 1–5: Module model master + ALMM cert library migration
• Day 6–8: BOM library migration with AML setup per cell / EVA / backsheet / glass / frame supplier
• Day 9–10: Country-of-origin master setup for DCR calc
• Day 11–14: User training (production, QA, finance — online OR on-site)
• Day 15–18: First parallel production run validated (especially Wp bin tracking)
• Day 19–25: PLI claim data backfill for current quarter
• Day 26–28: Cutover with reconciled ledgers

Pricing starts at ₹1,700/month for the Starter plan, with a flat 20% discount when you pay annually.

• Starter — ₹1,700/month or ₹16,320/year: ALMM tracking, BOM + AML, cell-to-module workflow with manual Wp-bin entry, IEC + BIS cert library, module serial trail, GST + EWB
• Growth — ₹3,500/month or ₹33,600/year: + multi-GSTIN, DCR cert generation, PLI claim prep + DVA calc, Wp-binning analytics dashboard, RoDTEP for exporters, EPC milestone billing, priority support
• Enterprise — Custom quote: + multi-unit, dedicated manager, on-site connector (tabber / stringer / laminator / EL-tester / flash-tester integration), SLA-backed uptime

Starter and Growth are 100% cloud — no agents required. Machine integrations (Schmid / Komax / 3S / NPC / Burkle controllers) are Enterprise-tier add-ons, quoted per machine.

Yes — every plan includes ongoing support, free upgrades, and statutory advisory updates (MNRE ALMM revisions, PLI tranche notifications, BIS IS 14286 amendments, DCR rule changes for SECI / NTPC tenders).

• All plans: Email + WhatsApp support, Mon–Sat 9 AM – 7 PM IST
• Growth: + Priority phone support, free quarterly upgrades, free Gujarat on-site, MNRE / PLI / DCR / BIS advisory updates
• Enterprise: + Dedicated implementation manager, SLA-backed uptime, on-site across India (Mundra / Sanand / Chennai / Hyderabad / Maharashtra), on-site connector maintenance included